Two Types of New Precision Processing Tools
which Support Thinning for Advanced Semiconductor Devices
DISCO Corporation (Head Office: Ota-ku, Tokyo; President: Kazuma Sekiya) has developed the GFCP series of grinding wheels and the DPEG-BP dry polishing wheel: grinding wheels for semiconductor package grinding, and a dry polishing wheel for the backside polishing of Si wafers with high bumps. These wheels will be exhibited in SEMICON Japan 2017 held at Tokyo Big Sight from December 13 to 15. The wheels will be released sequentially beginning in 2018.
In recent years, demand for semiconductors in high-performance electronic devices including smartphones is increasing. In order to correspond to this growing need for packaging technology, WLCSP (Wafer-Level Chip Size Package) technology is widely adopted. The GFCP series of grinding wheels and the DPEG-BP dry polishing wheel are the optimal precision processing tools for WLCSP production.
GFCP Series of Grinding Wheels for Package Grinding
Package Grinding Examples
During package grinding for FOWLP (Fan-Out Wafer Level Package), a type of WLCSP, various materials with different grinding performances are processed, such as Si die, copper metal, mold resins, and insulating films (polyimide). Up until now, it was difficult to perform stable grinding on these materials simultaneously while preventing burring in the ductile materials, such as copper and resin.
The GFCP series adopts porous vitrified-bonded wheels, which are excellent for ductile materials. Furthermore, by strictly controlling the hardness of the wheels, the technology can be used to process multiple types of package configurations and materials in order to meet the customer’s needs.
DPEG-BP Dry Polishing Wheel for High Bump Wafers
WLCSP Thinning Example
In the thinning of WLCSP with bumps 100 µm and taller, it is common to perform grinding and polishing while absorbing the bumps by mounting a thick surface protective tape and controlling wafer unevenness. After wafer grinding, in order to enhance the strength, it is necessary to remove distortions on the ground surface generated by polishing. However, if the distortion is eliminated completely, the gettering effect* is lost and wafer failure is likely to occur due to heavy metal contamination.
Although DISCO has already developed the DPEG series of dry polishing wheels which can polish while maintaining the gettering effect, in some cases, polishing failures may occur in wafers with a thick surface-protective tape because the heat generated during processing cannot escape.
Features of This Product
The DPEG-BP dry polishing wheel can control heat generation even when polishing bump wafers mounted on a thick surface-protective tape, achieving stable processing. Furthermore, just like the existing DPEG series of dry polishing wheels, the DPEG-BP polishing wheel achieves both a high die strength and a gettering effect.
GFCP Series of Grinding Wheels
Sales begin in January 2018.
DPEG-BP Dry Polishing Wheel
Sales begin in April 2018.